Spunlace Non-Woven Fabric is a versatile and high-performance fabric produced using the spunlace (or hydroentanglement) method. This process involves entangling fibers using high-pressure water jets, which results in a fabric with unique properties and applications.

Production Process:

1. Fiber Preparation: The process begins with the selection and preparation of fiber bundles, which are usually made from natural fibers like cotton or synthetic fibers like polyester or nylon.
2. Web Formation: The fibers are carded or combed to form a loose web. This web is typically laid onto a moving conveyor belt or drum.
3. Hydroentanglement: High-pressure water jets are used to entangle the fibers within the web. The water jets force the fibers through each other, creating a dense and cohesive fabric structure.
4. Drying and Finishing: After hydroentanglement, the fabric is dried and may undergo additional finishing processes to enhance its properties, such as adding softeners or increasing strength.

Material:

Spunlace non-woven fabrics can be made from a variety of fibers, including:

• Cotton: Known for its softness and absorbency.
• Polyester: Offers durability and resistance to wrinkling and shrinking.
• Viscose: Provides a blend of softness and strength.
• Blends: Combinations of different fibers to achieve desired properties.

Characteristics:

• Softness and Comfort: The hydroentanglement process results in a fabric that is very soft and gentle, making it suitable for applications where comfort is important.
• High Absorbency: Spunlace fabric often has excellent absorbent properties, especially when made from natural fibers like cotton.
• Strength and Durability: Despite its softness, the entanglement of fibers provides good tensile strength and durability.
• Breathability: The fabric allows air to pass through, enhancing comfort and reducing the risk of overheating.
• Versatility: It can be produced in various weights and thicknesses to suit different applications.

Applications:

• Personal Care Products: Widely used in facial and baby wipes, as well as in medical wipes due to its softness and high absorbency.
• Hygiene Products: Common in products like diapers, feminine hygiene products, and adult incontinence pads for its comfort and absorbency.
• Cleaning Cloths: Used in industrial and household cleaning cloths because of its durability and effectiveness in trapping dust and dirt.
• Medical and Surgical: Employed in medical dressings, surgical drapes, and other healthcare applications where softness and absorbency are critical.

In summary, spunlace non-woven fabric is known for its softness, high absorbency, and durability, making it an ideal material for a wide range of applications in personal care, hygiene, cleaning, and medical fields.